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The transformation of olives into oil represents the
end of the process of oil production, after the phase of bedding the
tree.
Proceeding in the production of oil you need some
precautions to have everything under control and above all to get
high quality oil.
The process phases "since the harvest of olives to the
bruschetta" (roasted bread with fresh olive oil) are the following:
harvest, conservation, transport and washing; afterwards you start
the processes of crushing, kneading, extraction, separation and
conservation. |
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- Harvest: picking off the drupe by the
tree, we shall surely use for the extraction olives that have not
finished yet the process that leads to those enzymatic phenomena
that make oil oxidated. One of the best harvesting systems for the
quality of oil is the cutting off made by hand with the help of
combs or other differently shaped devices that let drupes fall down
on nets or shields placed on the ground. The "bacchiatura" (beating
down) with canes or sticks and the harvest of olives fallen down on
the ground thus mixing the recently fallen olives with the rotten
ones are processes which is better to avoid. -
Conservation:the best one, ever since the harvesting from
the field, is the conservation in tall
wooden or plastic punched boxes (20-30 cm), that can be stored one upon
the other and possibly in fresh, ventilated places, repaired by rain, wind,
by risk of frosts and especially far from bad
smells (stables, or gasoline); the conservation in racks is allowed but with
a thickness not over 10 cm.
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You should avoid
the conservation in jute bags or, the worst thing, in plastic bags,
as much as even the conservation by heaps on the ground and limit,
as much as possible, handling and long conservations even in good
conditions. Olives continue their "breathing phase" even for 2 or 3
days after the harvesting. This is the time limit allowed for their
conservation before the treatment of oil extraction even to assure a
a high quality of the final product. -
Trasport: the above mentioned boxes can be easily used even
for the transportation to the oil mill; or you can pour the content
inside widest plastic punched boxes for a convenient ventilation.
These boxes, well ventilated on every side represent the best
solution to movement and to the brief storing of olives inside the oil mill building.
- The stay in the oil mill
building: in this phase the worst danger are two:
a - The olives stay too much inside the oil mill building and in an
unsuitable way; b - quantities of sane olives are mixed with rotten
ones or others in bad condition. To avoid these risks the olives
should reach the oil mill according to a precise program in order to
avoid useless stays. - Washing: the
olives must be ventilated to wipe dust, leaves and little branches
away (the presence of any sane leaf does not threat the quality of
the final product and give it a fresh, spicy taste, generally
appreciated by consumers), then they are washed under cold running
water to get rid of earth and foreign matters; eventually the
passage across vibrating grids help in getting the water far and in
separating olives from stones. A "cyclone-maker" before the washing
tank allows to get all heavy matters far completely: stones,
metallic matters or everything else that could cause serious damages
to the engine. If you keep on washing you obtain the opposite effect
that is the "smearing" of the olives.
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- Crushing: the crushing is due to crash
the olives thus obtaining a paste made up of all the vegetal parts
that are necessary to following processes. Modern oil mills share
into two main groups: those with mullers and those with hammers.
- Kneading: the paste that you obtain
by the above mentioned processes must be subjected to kneading
process. Except from crushing by mullers, that is in fact a
crush&knead process, all other crushing processes request this
additional operation.
The kneading is due to "aggregate" the oil that is
inside the paste, that is to let little oil drops join together so
that they become bigger drops and separate from the paste atte in
the next process of extraction.
The kneader absolutely is the machine where olive
paste stays for the longest delay. So hygienic care is very
important. |

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| MATURATION
STAGE |
EPITHELIUM |
PULP |
NUT |
| Ripe |
Green |
Green |
Green |
| Ripe |
Brown |
Green |
Green |
| Rightly
Ripe |
Brown |
Brown |
Green |
| Rightly
Ripe |
Nero |
Brown |
Brown |
| Ripe |
Nero |
Black |
Brown |
| Ripe |
Nero |
Black |
Black | | |
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- Extraction: the man has always committed
to extract oil from olives formerly by stone mullers that crushed
olives inside basins (of stone them too) and enabled to obtain the
must by overflowing. Then, during the following centuries, the
process has slowly evolved by passing by mullers to mechanic
crushers, by wood presses to presses formerly mechanic and
eventually hydraulic; only recently we assisted to a real revolution
in that sector by the arrival of centrifuges used at the beginning
only for the separation Must-Oil and then even in the phase
paste/Must. Nowadays, even though the evolution continues, we use
basically two systems: the traditional one with super-presses and
filtering disks and the continuous one with the centrifuges.
- Separation: once the
separation of Oil from vegetation water occurred by skimming
process; that is a special spoon (italian = "lecca" or "sfioro") by
which you would fish on the surface of the must gathering basin as
soon as the former let the oil physically lighter than water after
resting for a while. Nowadays you vertical centrifuges are used
(called separators) whatever is the extraction system; these latter
give excellent results both regarding the separation speed and for
high reliability of the engine. The principle is the classic one of
separation by centrifuging process of a liquid made of element with
different specific weight: as per a physical effect the heavier
matters find place at the most external orbit proceeding to the
central column as the matters are lighter. The Oil, that is the
lightest substance among the components of the must, is contained
along the internal pipe after passing by a series of cones that hold
the impurities and sent by that to the gathering container.
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Conservation: through the centuries oil has aways been
conserved in clay containers (amphoras, jars and pitchers), that
only later were glazed: formerly by minium (lead powder) that melted
during the cooking and fixed permanently to clay, latterly by
suitable alimentary paints according to referring laws. Nowadays
stainless steel containers are used in addition to these latter and
more and more often replacing them. Whatever is the container it
must have hidoneous requirements for conserving oil: you have to
clean it easily with hot water and suitable grease-removers, it
absolutely does not have to maintain bad smells, it does not have to
let light passing through, it must have a cover to isolate the
product from the air as much as possible (floating type), and must
have an inclined bottom with a suitable end valve to eject solid
tailings that sediment with the passing of time. The cleaning is the
first requirement for conserving any food product; if that is the
oil the most scrupolous hygiene is necessary. Oil can absorb smells
existing in the environment in which it is preserved, thus you need
to pay attention to eventual mouldy, rancid smells and to fuel ones
(petrol, diesel and similar ones), that could be immediately
absorbed by the product. Thus, as to resume, the oil must be
preserved in suitable containers (stainless steel, other glazed ones
etc.), carefully washed by sodium hydroxide or similar, in
environments deprived from any smell, protected from even indirect
light, at a temperature between 14° C and 18° C. Eventually, for a
good preservation, the oil, (if not filtered) should be "changed",
that means removed from its sediments as these fall down on the
bottom of the container and possibly always held cleaned. You should
better keep in mind that a limpid oil in relation to a veiled one is
subjected to a higher oxidation
risk. | |
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